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中空玻璃设备的安全使用和维护
安全生产设备设施是工业生产活动正常进行的基础,能够保护员工在工作中免受职业危害因素的伤害,保护员工的安全与健康。济南德佳玻璃机器有限公司认为:安全生产设备设施的使用与维护管理工作是一项标准化系统性的工作,涉及购置安装、注册登记、制度规程、资料档案等一系列管理环节。

 

  安全生产设备设施管理制度

  一、购置安装管理

  由使用部门结合实际生产需求提出相应的安全生产设备购置方案,通过安全管理部门审核批准后,提交采购部门进行购买。相应安全设备的购置过程中,应对设备的质量进行严格控制,保证购置的安全设备厂商具备制造许可证,相应设备符合国家安全技术规范指标。

  二、制度规程管理

  安全生产设备使用维护的过程是一项标准化的流程,需要相应的制度规程给予支持。企业安全设备管理人员应充分了解设备的基本情况,把握相应安全设备的运行特征、使用情况、操作规范以及管理责任等管理要点,以此为基础制定相应的管理规定与操作规范。相应制度与规范应按照标准化、流程化的模式实施,保证安全设备管理制度能够真正发挥作用。

  三、资料档案管理

  企业安全生产设备管理人员应对设备的相关技术指标与运行状况进行详细的记录,整理形成资料档案,同时进行严格的管理。安全设备资料档案由专人负责,资料档案的查阅调用需要提供相应的许可证明,保证资料档案使用的规范性。安全生产设备技术档案应当包括以下内容:安全生产设备的设计文件、产品质量合格证明、使用维护说明书等文件以及安装技术文件和资料等。

 

  安全生产设备设施使用管理中的要点环节

  一、企业应为安全生产设备设置明显的警示标志,相关设备使用区域、场所实施严格的出入管理制度,进入安全生产设备运行区域、场所的人员需要按规定进行安全检查,通过安检后方可登记进入。

  二、安全生产。安全生产设备实际环节,应采用现场巡检保证工作过程的安全性,管理人员详细检查记录设备运行工况,依据前期制定的设备运行管理要求进行检测,同时进行适当的调整,维持设备处于理想工况,降低设备运行能耗。

  三、在安全生产设备存在明显缺陷,改造、维修价值较低的情况下,应进行报废处理。设备报废同样应依据流程执行,由安全设备管理部门提交报废申请,辖属地区设备安全监察科审核后办理报废注销。

 

  安全生产设备设施维护管理中的要点环节

  一、在出现安全生产设备故障的情况下,维护检修人员应第一时间到达现场,根据故障现象与安全系统提示,研究分析故障成因,采取相应措施排除故障。在完成设备、部件故障处理后,应对故障点周边部位进行检查,全面排除其他安全隐患。完成维护工作后,进行设备试运行,工况正常后方可正式投运。

 

  二、企业安全生产管理部门应根据设备的使用状况与规范要求组织维护管理工作,结合企业的生产安排编制周期性维护管理方案,明确维护检修目标,规定相应的检修周期。相应维护管理方案应具有针对性,结合不同设备或不同设备部件的运行特征制定详细的维护方案,对老化、磨损以及易发故障的设备或部件进行重点维护,设备中存在破损、变形问题的部件,应按照同等级替换的原则更换部件。

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